Calibration Benches

Calibration Benches

We have a complete series of low pressure flow calibration benches for the verification and / or calibration of industrial flow meters such as rotary and turbine meters.

The design is modular, meaning that the PC software as well as PLC software can be configured (within one day) for a large variety of benches as long as the number of master meters are within the limits below:

  • Maximum number of master meters: 8

 

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Features

The Dresser Meters test benches meet the highest demands of accuracy and are suitable for high speed calibrations. With the use of state-of-the-art PLC components (VIPA- high speed), the Dresser Meters bench can calibrate a rotary or turbine meters within 15 minutes (6 points calibration 3 times repeated). This is at least three times faster than existing benches or benches supplied by competitors, (meaning that the through-put of the production benches can be at least doubled).

The CO2 high pressure test bench is developed already (drawings of the skid exist, furthermore, the skids are already in production). As per November 2006, the European law has changed significantly.

According to the EN12261 (directive for turbine meters), each meter used at an operating pressure exceeding 4 bar must be calibrated close to the operating pressure (is high pressure). Although not all countries have adopted this new directive, since the old EEC directive can still be used up to 2016, the Western-European countries have adopted this Directive. Meaning that all meters sold to Germany, France, Austria, Netherlands, etc. require a high pressure calibration for their turbine meters. Competitors like Instromet, Elster and Actaris have recently finalized their own high pressure calibration loops to become independent of the NMI or PTB operated high pressure calibration centers. The NMI (Bergum, Westerborg, and Euroloop) and PTB (Pigsar, Stuttgart) are traditionally heavy occupied and have waiting lists up to 5 month.

The cost for a high pressure CO2 calibration carried out will be substantially lower than at PTB or NMI.

For very large meters (8" - 16") or very high pressures (class 300 and 600), we still have to use the NMI or PTB calibration centers, but to reduce the risk of failure it is common practice to pre-test the meters at a medium pressure (CO2).

To get the performance of the high pressure meters under control (traditional specifications are +/- 0,25 % accuracy), fine tuning of critical dimension around the turbine wheel have to be done (development). For this purpose, many tests at high pressure (CO2) have to be carried out.

A new Diaphragm test bench has been developed. This new test bench, put into commercial operation at Elektrometal Poland, is using advanced Sonic Nozzle technology and meets the latest and highest demands of the NMi (Netherlands Measurement Institute).

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